Difference between Conventional and Non-Conventional machining

Difference between Conventional and Non-Conventional machining

Comparison between Conventional and Non-Conventional machining

Comparison between Conventional and Non-Conventional machining

Comparison Chart

Conventional Non-Conventional
Direct contact of tool and workpiece. Tools are non-conventional technique
like Laser beam, electric arc, etc.
Cutting tool is always harder than
w/p.
Tool may not be harder and it may not be physical presence.
Tool life is less due to high wear. Tool life is more.
Generally Macroscopic chip
formation.
Material removal occurs with or
without chip formation.
Material removal takes place due to
application of cutting force.
It uses different energy like electrical,
Thermo-Chemical etc. to provide
machining.
Suitable for all material. Not suitable for all material.
It cannot be used to make a prototype
parts very effectively.
It can be used to produce a prototype
parts very effectively.




Conventional machining method

  • Conventional machines require direct contact of tool and workpiece/material.
  • For example, to cut an aluminum bar, an iron fast-rotating cutter may be used.
  • These methods involve physical contact between the cutting tool and the material being cut or processed.

Unconventional Machining processes

  • The unconventional machining method involves the use of modern and advanced technology for machine processing.
  • There is no physical contact between the tool and the workpiece in such a process.
  • Tools used for cutting in unconventional methods are laser beams, electric beam, electric arc, infrared beam, Plasma cutting, and so on depending on the type of working material.

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